Friday, August 30, 2013

Reason #2 - TOP 10 Reasons - WHY KIPWARE®? - Real World Cycletime Estimating

#2 In our Series of the TOP 10 Reasons ... WHY KIPWARE® is :
Real World Cycletime Estimating

No matter what you use or how you perform your cost estimating ... the basics of a good and profitable cost estimate begins with an accurate machining cycletime estimate. Looking at a part and saying "That should take us about 2 mins. to machine" ... is not cycletime estimating ... it's guesstimating ... and it WILL be FATAL !!

That's why we choose REAL WORLD CYCLETIME ESTIMATING as our #2 Reason Why Kipware® SAVES YOU MONEY!!
KipwareCYC® was born from the experiences of creating machine justifications while working as an Applications Engineer for a major Japanese machine tool builder. Companies came to us and wanted to know the age old question ... How long is it going to take to machine our parts on your machine? Based on the cycletime estimates I created ... they would either purchase the machine or walk away. If they purchased the machine ... life only got tougher. Now we had to make that cycletime stick ... in the real world. Just like shops do in the real world every day. KipwareCYC® was enhanced and further developed while working as a Manufacturing Engineer in a high production, large volume machine shop ... I had to insure that the machining time estimated was realistic and accurate. Those Real World experiences are built into KipwareCYC® ... and it has been more than proven-in-the-trenches over the years.

As we wind down our TOP 10 Reasons - Why Kipware®? ... we are really keying on our TOP software products that we have designed and developed ... based on over 25+ years in-the-trenches ... that produce the biggest cost advantages for our clients. All of our products have their niche ... and reasons why they are so effective in the Real World ... but KipwareCYC® stands out as one of the TOP.

Want to learn more ... we invite you to visit www.KentechInc.com or www.MachineShopSoftware.com and explore KipwareCYC® in more detail.

Better yet ... why not arrange for a personal online demonstration and let us show you how we can back up our claims ... click here to set one up.

Kenney Skonieczny - President
Kentech Inc.

Tuesday, August 27, 2013

Reason #3 - TOP 10 Reasons - WHY KIPWARE®? - Control Incompatibility

#3 In our Series of the TOP 10 Reasons ... WHY KIPWARE® is :
Control Incompatibility

Almost every shop floor I have ever encountered consisted of different machine tools ... both from different machine tool builders and machine tools equipped with different CNC controls. And inevitably ... the control incompatibility issue would rear it's ugly head ... usually at the most inopportune moments. The most common issue came when the G code program was written for one machine ... now when it's time to run the part that machine is busy ... the program needs to be run in another machine which has a different control.

But there were also other scenarios ... like :
  • We want to buy another machine ... but the machine that would really fit nice is equipped with a different type of control ... what we will we do with all our older programs?
  • Jack only knows programming on machine A ... Joe is out today and we really need a program for machine B, the machine he programs.
  • ... and we can go on and on.
You get the point ... or are experiencing the point on your own shop floor.


Because we lived and worked in the real world ... we are able to "see" these types of issues ... and to create real world solutions to address them. Since 1986 ... when we were first contracted by Raytheon to develop G code conversion software for their shop floor ... Kentech Inc. has been a leader and a pioneer in G code conversion software. Over the years we have developed many customized applications to address many types of control incompatibilities on shop floors for various clients ... and then put that knowledge to use to develop our own line of G code conversion applications.

KipwareXC® is our user-defined or soft coded conversion application. Through a mixture of pre-defined conversion options and user defined conversion options ... KipwareXC® has been proven in-the-trenches to be both flexible and effective in converting G code from one format to another. With the ability to create multiple conversion Profiles ... users can configure KipwareXC® to handle multiple format conversions for multiple types of CNC's.

Kipware® CNC XChange is our hard coded applications. We design and build specific versions of CNC XChange to handle specific types of conversions. Rather than the user configuring the conversion options ... our developers write the conversions directly into the source code. To convert programs the user simply browses for the file to convert and selects convert ... CNC XChange prforms all the necessary conversions ... all automatically. Our most popular version of Kipware® CNC XChange is our Fanuc <--> Okuma version ... which is why it is our Reason #6 - TOP 10 Reason - WHY KIPWARE®?

Control Incompatibility and all the issues it creates on the shop floor ... is a major reason for production inefficiencies that will directly effect your companies bottom line. Removing that control incompatibility ... through Kipware® conversion software ...  is just one of the TOP 10 Reasons why KIPWARE SAVES YOU MONEY !!

Kenney Skonieczny - President
Kentech Inc.

Thursday, August 22, 2013

Reason #4 - TOP 10 Reasons - WHY KIPWARE®? - Increased G Code Ouput

#4 In our Series of the TOP 10 Reasons ... WHY KIPWARE® is :
Increased G Code Output

Now one can deny that CAD/CAM is a great tool ... but for the 95% of G code created around the world every day ... simple milling, drilling, turning, grooving, threading, etc. ... IT'S OVERKILL !!

The fact is that most shops around the world are not programming aircraft parts or mold work on a day-to-day basis. And those are the type of jobs that CAD/CAM was designed to handle ... and it does it very well. Most shops are doing what we described above ... simple milling, drilling, turning, grooving, threading, etc. ... and CAD/CAM presents a lot of negatives for this type of work. Using your CAD/CAM system is not always your best programming option ... period. And to compete in today's world ... you programming requires an arsenal of tools ... not just a CAD/CAM system.

Here is the most glaring negative ... that DECREASES your G code output ... and the reason Kipware® conversational is a powerful tool in your programming arsenal.
  • CAD/CAM systems are complex ... no matter how EASY they tell you they are. Most have a wide array of menus, screens, options ... because they are needed for the complex stuff ... that makes both navigation and operation quite complex. And that means you need a qualified CAD/CAM operator ... and most likely not everyone in your shop will or can be a qualified CAD/CAM operator. In addition, CAD/CAM requires a drawing in order to create even the simplest G code program. A drawing is not always available ... which means one has to be created. Which means the operator has to have at least CAD experience. You don't need a drawing to machine a round pocket with a drilled and tapped bolt circle at the bottom. Drawing wastes valuable time ... time that could have been used creating and running G code ... making parts.That means your CAD/CAM system is removing good chipmakers from your programming process. Having only one or two people capable of producing your G code is a detriment to efficiency and productivity.
  • Kipware® is conversational and intuitive ... using plain English, fill-in-the-blank forms to gather the required data to create the G code program. This allows for easy creation of G code programs ... allowing users with no drawing or CAD/CAM background ... to create the G code for the simpler everyday jobs ... the majority of programming done in the real world everyday. This means increased efficiency and productivity. Kipware® does not require a drawing for those simpler, everyday programming. The conversational design of Kipware® conversational allows for easy and fast G code creation. If the part is more complex and it requires a drawing ... the built-in Kipware® SketchPad has an interface and layout that is more intuitive than CAD packages ... allowing non-CAD proficient operators to easily create sketches that can then be machined using a conversational menu. In addition ... the patent pending Machinist Mode in the SketchPad creates G code toolpaths by simply moving the mouse !!

Free your floor from the shackles of  CAD/CAM OVERKILL.

What does Increased G Code Output mean? It's simple ... more chips, more parts, more money. Realizing that your CAD/CAM system is not always the best programming alternative ... implementing Kipware® conversational into your system ... will break the chains that are holding back your productivity, your efficiency, and your G code output.

Kenney Skonieczny - President
Kentech Inc.