Showing posts with label machinist. Show all posts
Showing posts with label machinist. Show all posts

Monday, October 27, 2014

Musings of an Artisan ... Have Manufacturers Summoned the Demon?

I recently came across an article highlighting the thoughts of Elon Musk ... one of my heroes ... regarding artificial intelligence as he was addressing a symposium at MIT. In the article he compared the use of AI to the "summoning of a demon" and called it one of the "biggest threats to humans." "With artificial intelligence" Musk states, "we are summoning the demon. In all those stories where there's a guy with the pentagon and the holy water, it's like yeah he's sure he can control the demon. Didn't work out."


I'm not sure I fully agree with Mr. Musk ... but it certainly got me thinking about manufacturing and the path it's taken and what we have lost along the way as manufacturers summoned their own demon. I have already written about how the term "hobby machinist" disgusts me personally ... read the article here ... and has cheapened the artisan known as a machinist. The more I thought about where I started in manufacturing and where manufacturing is headed now ... the more frightened I became not only about manufacturing but about society in general. How generations are losing the ability and skills so needed by the world to "make things" ... and how they are missing out on all the human emotions that accomplishing those tasks bring to life.

No one can deny that the pure art of making things is certainly a dying trade. We can go back to say something like a sword in medieval times ... where the blacksmith heated up the metal and used a hammer and his inspiration and skill to create beautiful works of art that were not only beautiful to the eye but functional to the highest extent possible. Can the generations being raised today fix anything? ... build anything with their own hands? In today's throw-away society ... if something breaks, the first thought is to replace it ... and often times the way they are designed, that is the only option ... they can't be repaired. But even if they could ... today's generations do not have the skills to make those repairs ... those skills only belong to today's fathers and grand-fathers.

Thoughts of my own world ... becoming a machinist ... where I used manual machinery to create gears, shafts and other parts. Using my hands and skill to work with simple tools like a scraper to fit parts together by hand. And even the evolution to CNC programming ... where I created G code by hand to make the CNC machine move as I desired to create even more intricate parts that were otherwise impossible to machine using a manual machine. But for me ... here's where the problem really begins.

With the advent of CAD/CAM ... the whole art of making things started to slip away. Instead of creating the G code manually ... we could simply tell the computer through the CAD/CAM system ... basically make a program to machine this shape I drew. The computer decided everything.  Creating G code manually still kept the machinist in control. Choosing the machining process ... knowing what operation to perform before the others ... knowing speeds and feeds and being able to adjust those factors during the cutting by hearing and seeing the chips being produced. The artist was still involved.

Manufacturers began summoning the demon.

With CAD/CAM ... the skill level and the artisan aspect became less and less important. One could argue that their was still skill involved to design the part ... but for me that just illustrates where the artist was being stopped ... his influence and experience required removed from the process. As CAD/CAM grows in capabilities ... even the design input by the artist is gradually being removed. The computer performs more and more of the tasks automatically ... and the human interaction is less and less.

Now we are moving to 3D printing where the artist is being pushed further away from the art of creating things. No machining is involved ... no skill set required ... the computer is virtually in complete control. For me ... this is the last act before the demon is completely unleashed. You can almost see the demon being created inside the 3D printer.

I believe that those that are not skilled ... not versed in the art of making things ... who are advocating for these types of processes in ALL things ... are truly summoning the demon. They are depriving generations to come of the many powerful human emotions that the art of "making something by hand" truly brings to life. The cries for things that are "natural" and "organic" need to move beyond just what we eat ... it is also needed in many other aspects of life. 

Why are we not creating things that can be repaired ... instead of just discarded. If the vacuum cleaner breaks ... why can't we fix it? ... why can't it be designed so we can fix it? If the toaster breaks ... why can't we fix it? why can't it be designed so we can fix it? Think of the vast amount of "junk" we could reduce ... and thus the positive environmental impact we could have. Moving back to metal and away from the scourge of everything plastic. Bring back the shops where repaired household items are bought and sold. And bring back the artisan that repairs those items ... those that make the replacement parts for those items. And bring back the many human emotions linked to it all. Just starting with household items ... vacuums, toasters, irons, lawn mowers, stoves ... we can imagine the positive impact we could have on the earth. And move that to other areas ... WOW !!

Unfortunately, the journey ahead is being charted not by the artisans ... but by amateurs, non-skilled people who have never experienced the joy of making something ... what I call the demolishers. Little do they realize what they are removing from society as they remove the many types of artisans from the world with their various forms of AI.

It is certainly something to think about. But is it all too late to put the demon back in the bottle? To teach our new generations the art of making things? Only time will tell. This is my call to all the artisans out there ... the artisans called MACHINISTS. Let's call the younger generations to join our ranks. Teach machining at every opportunity. Bring light to the trade wherever you can. Fight back the "hobby machinist" and bring the dignity back to the vocation of machinist. SLAY THE DEMON ... at every opportunity.

Kenney Skonieczny - President
Kentech Inc.


Thursday, May 22, 2014

Pet Peeve : The Term "hobby machinist"

Sorry ... but I can't really hold it in any longer.
NOTE: The views expressed here are my personal opinions ... and do not reflect the opinions of the entire Kentech Inc. family.


Can you be a "hobby plumber"?
... Or a "hobby carpenter"?
... Or a "hobby electrician"?
... Or a "hobby engineer"?
... Or a "hobby nurse"?
... Or a "hobby dentist"?
... Or a "hobby soldier"?

I think not.

Over the past 34+ years I have worked hard at my career as a machinist. In addition to being an accomplished CNC programmer who learned that part of my trade in Japan and as an Applications Engineer for Mori Seiki USA among other prominent machine tool builders ... I can operate manual and CNC lathes including VTL's ... manual and CNC milling machines including both vertical and horizontal mills ... OD, ID, surface and cylindrical grinders ... open side planers ... manual boring mills ... drill press ... basically, if you stick me in front of a metalworking machine, I can make you what you want. I can grind and create the cutting tools I need to machine the metal and I can accurately measure the metal I am machining using the measuring tools of my craft.

Picture of my grandfather ...
working at his craft.
Like my father before me, and his father before him ... I am a skilled craftsman who earned the title of Class "A" Machinist through hard work and the perfecting of my craft. I am skilled at my craft because I was taught by machinists ... labored hard ... and learned my craft. I EARNED THE TITLE OF MACHINIST AND WEAR IT PROUDLY. I BUILD THINGS ... QUALITY THINGS ... OUT OF METAL. MACHINISTS MAKE THIS WORLD MOVE.

It appears however, that people would like to degrade my craft ... to allow anyone who tinkers with cutting metal ... to label themselves as a "hobby machinist". I'm flattered that you take pride in the term "machinist" so much that you would like to flatter yourself with that title. However ... IF YOU STRAP A ROUTER TO SOME HARDWARE AND CUT SOME MATERIAL IN YOUR BASEMENT ... YOU ARE NOT A MACHINIST. AND YOU CAN'T SOMEHOW PLACE YOURSELF IN THE SAME CATEGORY AS A MACHINIST BY SIMPLY PLACING THE LABEL "HOBBY" IN FRONT. Just like if you put a band-aide on a cut you couldn't call yourself a "hobby nurse" .... or just because you floss your teeth, that doesn't make you a "hobby dentist".

In the same vane ... you may be a programmer of CNC machinery if you play with G code programming ... but if your CAD/CAM writes the program for you and you have no or little understanding of what the G code means or does ... YOU ARE NOT A CNC PROGRAMMER ... you're a CAD/CAM operator.

So please ... if you have not EARNED the title of MACHINIST ... don't use it ... don't degrade the craft ... don't place yourself in a group without EARNING your place in the group. You can certainly be labelled a metalworker if you work with metal ... or a woodworker if you work with wood ... but that doesn't make you a MACHINIST ... not even a "hobby machinist" ... whatever the hell that is.

... IN MY HUMBLE OPINION.

Kenney Skonieczny - President
Kentech Inc.


Thursday, September 26, 2013

New Release - CLC SketchPad for KipwareCYC® - Cycletime Estimating Software

We are pleased to announce another NEW release for Kipware® ... this one is for our KipwareCYC® - Machining CycleTime Estimating Software.

One of the inputs required when estimating machining cycletime ... is what is referred to as "length of cut". The distance the tool will travel while in the cut. Onviously, this is required along with the cutting feedrate to determine the time it takes the tool to remove the material.

KipwareCYC® has always included an application we call the Cut Length Calculator or CLC. CLC uses a variety of conversational, fill-in-the-blank forms for standard type operations ... pocket milling, drilling, turning, grooving, threading, etc. ... which allow the user to determine length of cut by simply describing the operation. Simple inputs like depth of cut, length and width, diameters, tool diameters, etc. are entered and CLC will auto-calculate the length of cut.


This has always worked well for standard type operations ... but non-standard type operations ... contouring, part profiling, etc. ... still contained a bit of guesstimating to determine the length of cut. It's a fine line between getting the information you require ... and overkill. But we think that we have created a great solution that is accurate ... fast ... and easy-to-use. The CLC SketchPad.


We have taken our proven-in-the-trenches SketchPad from our Kipware® conversational software ... with the patent-pending Machinist Mode ... and adapted it for use in determining length of cut. Basically ... users can import a DXF file ... select a graphical tool representation from the user defined Tool Library ... and then simply move the tool ( mouse ) around the part creating a toolpath they envision would be used for that machining operation. CLC SketchPad will record all the positions automatically and will then auto-calculate the length of cut. Results will be displayed ... and can then be copied to the clipboard and pasted into the KipwareCYC® form in the appropriate field.

You can view a complete presentation video on our YouTube Channel ( KTSoftware ) ... by clicking the link below.


If you are not a KipwareCYC® user ... does your estimating software provide you with a field for length of cut ... or with innovative and accurate tools to assist in it's calculation?

If you are a current KipwareCYC® user ... UPGRADING to the NEW CLC with the CLC SketchPad will add new accuracy and improve your cycletime estimating. Upgrade pricing can be found here ... in the Kentech Inc. OnLine Store.

Kenney Skonieczny - President
Kentech Inc.



Friday, August 9, 2013

Reason #8 - TOP 10 Reasons - WHY KIPWARE®? - Great Support

#8 In our Series of the TOP 10 Reasons ... WHY KIPWARE® is :
Great Support !!

Since 1986 when Kentech Inc. was incorporated ... we have always prided ourselves on our relationships and support of our customers.


When Kentech Inc. was first started ... we provided CNC machine repair and support services to primarily the New England area. We always realized that if a clients CNC equipment was down ... their ability to make money and feed their business was seriously compromised and we needed to react quickly and effectively. We always put our customers needs first ... before our own and before even our own personal needs ... and the result was a constantly growing customer base and business success.

As we went down the road and transitioned into CNC / machine shop software ... we have always carried the CUSTOMER FIRST attitude with us. Let's be clear here ... Kentech Inc. is not a "side business" ... we do not create software just to see if we can do it ... this is not a hobby business !! Call our office and you can talk with a REAL PERSON !! Have a software support issue ... you will be handled within minutes by a REAL PERSON !! There are a lot of people out there that write software ... they are not software developers ... and give it away for free or practically free. WHY? Because they don't want to support it !! Basically because they wrote it to see if they can do it ... then decided "Hey maybe I can make some money off this." 


That's not Kentech and that's not how we operate. Kentech Inc. is a full time business ... it's our livelihood ... we make our living with our applications and our reputation !! What does that mean for you? Here are a couple of examples :
  1. Emails : During our normal business hours ... emails and support tickets are normally answered within 15 minutes. After hours ... normally within an hour. Overnight hours ... within 8 hours.
  2. Phone Calls : Kentech Inc. is a full time business ... it's not a hobby. Call our office during normal business hours and you can talk with a REAL PERSON !! Call after hours and leave a message ... your call will be returned within an hour or if during overnight hours ... promptly at the start of the next day's business.
  3. Nights / Weekends / Holidays : We monitor all phone and emails during all after hours ... and that includes nights, weekends and holidays. Your after hours call or email will be answered within an hour or if during overnight hours ... promptly at the start of the next day's business.
  4. Website Chat Bar : During our normal business hours, visitors to any of our websites will find a CHAT BAR available where users can interact with a live person and get answers to their questions immediately. This is a great feature for sales questions or support issues. Just log onto www.KentechInc.com ... www.MachineShopSoftware.com ... wwww.Kipware.com ... or www.KentechInc.net ... and CHAT AWAY !!
  5. News and User Group : Take a look at the Kipware® News and User Group here. Not many posts ... not many issues. Response time ... impressive.
  6. Video Training : When a client has a question ... or we release a new feature / title ... we provide in-depth video training. Our feeling is that video training is lightyears ahead of printed material. Easier and faster to create ... videos allow us to quickly respond to client requests and questions with a medium that provides the best and most complete information.
  7. Contact Options : As outlined above ... our clients have many options and resources for answers and information ... because we are a full time business with a full time commitment to our clients and our products.
Need a Real Life Example of our Great Support?

If you are looking for CNC / machine shop software ... I would ask you to think about two things :
  1. What is the background and experience behind that products development. Not only regarding the software coding side ... but regarding the "real world" experience backing up the design philosophy and features of the product.
  2. What kind of an organization ... or lack thereof ... is behind that product. Their commitment to the product ... to the support of the product ... and to the continued development of the product.
The businesses of our clients depend on our software ... and we don't take that lightly. That is the though foremost in our minds each and every day.

Kenneth Skonieczny - President
Kentech Inc.

Friday, July 5, 2013

Beat the Metalworking Skills Shortage with Kipware®

Almost everyone in metalworking has heard of or been directly impacted by the huge skills shortage for machinists and CNC personnel. So ... we thought it beneficial to devote a post here to outline some of our products that can directly aide in this area.

First : 
Kipware® Conversational CNC Programming Software




Let's face it ... as our marketing message states ... not every CNC programming project is rocket science ... and 95% do not require a rocket scientist to get it running. So then why do most shops insist on pushing every CNC project through their expensive ... complex ... CAD/CAM system? And force themselves to look for ... struggle to find ... the experienced, expensive CAD/CAM operator?

The truth of the matter is you probably have experienced operators and other chipmakers right now in your shop ... with a proven track record ... that can easily be moved to the next level with some assistance. Efficient shops move to upgrade these individuals from operators to programmers and utilize them in programming roles for the simple ... standard .... everyday CNC jobs being programmed in 95% of shops in the real world everyday. Simple milling ... drilling ... shaft turning ... grooving ... threading ... etc ... etc ... etc.

A tool like Kipware® conversational with it's easy-to-use ... machinist friendly ... fill-in-the-blank ... design and interface can greatly assist these individuals in creating the simpler everyday CNC programs. Kipware® conversational will utilize and exploit their existing proven skillset and help move them to the next level ... allowing you to focus on the hiring of less skilled individuals to fill their now vacant role. Benefits extend all around ... your workers receive increased self-worth and shop becomes more efficient by increasing your programming output and saving the CAD/CAM for the jobs that are more complex work that truly requires a CAD/CAM system.

The idea that every job must move through the CAD/CAM system is hurting your efficiency ... period.

Check out all the Kipware® Conversational details ... CLICK HERE for more.

Second : 
KipwareEDU® Training Software



When we created our KipwareEDU® software ... our design was simple ... take our existing, proven-in-the-trenches programming course which we had utilized in shops around the country ... and turn it into a software package. We basically designed the in-depth text explanations in KipwareEDU® around our existing training curriculum ... and added 3D animation for enhanced understanding.

The design of KipwareEDU® mimics as an E-book ... can be and is being used for individual, self-paced training as well as by instructors for a complete CNC programming and training course. KipwareEDU® has been proven in shops around the world and is used by individuals, companies and technical schools around the world.

No matter what your need ... programming training ... operator training ... basic manufacturing engineering ... Fanuc Custom Macro ... there is a KipwareEDU® module / version that can help. Check out all the details of KipwareEDU® ... CLICK HERE for more.

Kenney Skonieczny - President
Kentech Inc.